Create work instructions to document the detailed process steps to complete a task
Utilize Visual Knowledge Share (VKS) to develop interactive, digital work instructions
Identify the current process and improvements that can be made to the process
Identify any quality or safety checks
Develop Standard Operating Procedures (SOPs) to document standard processes and guidelines
Create process flow diagram to visually represent the system's flow and relationships
PROCESS RISK & CONTROL
Develop Process Failure Mode and Effects Analysis (PFMEA) to identify potential risks and failures of a process
Utilize AIAG standard to assign risk priority numbers (RPN)
Define process controls and actionable plans with a process control plan
Utilize a fishbone diagram to identify causes and effects of a specific problem to further analyze with a route cause analysis
QUALITY & PERFORMANCE MONITORING
Utilize statistical process control to monitor processes in real-time, reduce variability, and quickly address issues, ensuring consistent quality and improved operational efficiency
Prioritize problem areas by identifying the most significant factors using pareto charts
Plan and conduct frequent quality audits to ensure compliance with standards and drive continuous improvement efforts
