LEAN MANUFACTURING

Workplace organization & 5S

Utilize 5S score sheet to prioritize audit results

Identify action items based on score sheet results

Complete 'reg flag' event to remove waste

Complete 5S initiatives such as shadow boards, bins, taping floor locations, labeling, and color coding

Develop audit method & frequency

Validate workplace organization & 5S audit results

Lean manufacturing

Support Kaizen initiatives

Implement standardized work and opportunities for built-in-quality

Identify methods for quick changeovers

Design and implement material delivery utilizing pull system methodology

Value stream mapping

Identify current process to establish lead time and percent of value-added work

Develop proposed value stream maps to reduce waste and increase value-added work

IMEG Result: Reduced process delays by 75%

LEAN MANUFACTURING CASE STUDIES

Process Lead Time Improvements