MATERIAL FLOW ANALYSIS

Evaluate material flow to identify opportunities to reduce waste

Develop plans for FIFO

Identify optimal material quantities

Develop plans to implement "pull system"

Standardize packaging quantities

Optimize material replenishment plans using tugger system

Eliminate double handling

Reduce travel distances

Improve material flow

Work in process

Finished goods

Raw materials

Purchased components

IMEG Result: Reduced indirect labor by 12%

MATERIAL FLOW CASE STUDIES

Material Handling Improvement

Paint Line Material Flow Analysis

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