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MATERIAL FLOW ANALYSIS
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HOME
ABOUT
THE IMEG WAY
OUR ADVANTAGE
INNOVATION & EXPERTISE
TIME & SPEED
PROJECT MANAGEMENT & OVERSIGHT
WHO WE ARE
OUR TEAM
SERVICES
CAPACITY PLANNING
LEAN MANUFACTURING
MATERIAL FLOW ANALYSIS
PLANT LAYOUT DEVELOPMENT
PLANT SIMULATION
PROCESS DEVELOPMENT
PRODUCTIVITY IMPROVEMENTS
PROJECT MANAGEMENT
QUALITY DOCUMENTATION
CASE STUDIES
CAREERS
CONTACT US
MATERIAL FLOW ANALYSIS
EXAMINE MATERIAL FLOW
Develop spaghetti diagrams to document the movement of material and operators for each process
Conduct travel distance analyses to understand material travel paths and distances
Define the replenishment cycle for materials to ensure the restocking and resupplying of materials does not delay daily operations
Utilize production hourly count tracking to monitor the progress against the planned build schedule
Implement Kanban system to track and manage work as it progresses through different stages of the process
material flow analysis, planning
MATERIAL MANAGEMENT
Analyze and identify optimal work in process (WIP) material quantities
Document the plan for every part (PFEP) for all material from raw material to finished goods
Conduct storage analyses to define and optimize material storage locations and quantities
material flow analysis, planning
IDENTIFY OPPORTUNITIES TO REDUCE WASTE
Develop and implement plans for FIFO material flow
Develop and implement "pull systems"
Standardize packaging quantities
Optimize material replenishment plans
Eliminate double handling
Reduce travel distances
MATERIAL FLOW CASE STUDIES
Material Handling Improvement
Paint Line Material Flow
Material Costing Analysis
Material Relocation
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