Complete time studies to observe and measure current process cycle times
Implement video based time studies to record and document processes with limited opportunity for observation and faster paced tasks
All time studies utilize performance rating to evaluate operator performance to better set standard times
All time studies also include personal, fatigue, and delay allowances to properly account for those factors’ impact on standard time
CAPACITY UTILIZATION
Develop current capacity utilization
Utilize time study data, available work time, available resources, and current volumes to understand the current capacity utilization for each machine or operator
Identify and highlight which resources are under or over utilized to identify opportunities for improvement
Develop future capacity plans
Determine future capacity needs based on expected future improvements and forecasted volumes
Determine the optimal number of shifts and planned shift times to satisfy demand requirements
Recommend additional resources needed to achieve the capacity requirements of forecasted volumes