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CLEAN ROOM LAYOUT IMPROVEMENT

workstation layout

SERVICE AREA:

     • Plant Layout Development

     • Material Flow Analysis

IMEG was hired by a leading builder of industrial printing and labeling systems to improve their clean room production area layout.

THE PROBLEM

  • Operators have extra travel distance between operations
  • Clean line room space currently underutilized
  • Considerable part movement throughout the build process
  • Shared machines are located in a corner with high traffic

THE PLAN

  • Analyze current layout using spaghetti diagrams to document travel distance for operators
  • Identify floor space and machine usage for each assembly process
  • Develop multiple layout options considering operator line balance, travel distance, and target machine utilization

spaghetti diagram

spaghetti, travel

THE RESULTS

  • Optimized layout with:
  • Reduced travel for operators
  • Shared machines relocated near operator's process use
  • A more open workspace with a circular aisle through the area
  • Minimal investment in relocating machinery
  • Opportunity for future growth
  • Better utilization of the clean line room

clean room layout improvement

production layout

Ready to optimize flow, reduce waste, and maximize floor space?

Let’s build a layout that works for your process.

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